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Or the grease can become hard locking up stem and much more. 0000006821 00000 n
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90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. Full valve management services. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 42 0 obj
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Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Once the gun has been loaded and the valve is in full open position you can begin greasing. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. the valve must be returned to the factory for repair. CRYOGENIC THREE PIECE BALL VALVE. 0000207767 00000 n
3. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000001854 00000 n
Trunnion ball valve. This unit comes with a standard 10ft high pressure grease hose . 0000204937 00000 n
Actuated and manual ball valves suited for a variety of industrial and OEM applications. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. stream
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Greasing helps maintain the integrity of well head pressure . endstream
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Each kit contains the following parts: A. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000006902 00000 n
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so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. 6 0 obj /Root 65 0 R
Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 0000103392 00000 n
Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Due to the absence of industry standards many dangerous types of fittingshave been put into service. %
Open valve with 1 inch opening in bore. endobj
After valve is tested and drift is set, it will be prepared to have the body cavity greased. S/:j /
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Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Who We Are Menu Toggle. endobj When ordering (z87G? 0000013404 00000 n
The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Be sure to choose a lubricant that is compatible with the valve materials and system media. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
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_7oO?7u Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000112180 00000 n
GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. A compressed spring actuates the valve in the other direction. 0000035325 00000 n
0000199855 00000 n
Pressure classification (ASME/ANSI 600 lb, API 3000 psi). 0000035025 00000 n
Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. stops to ensure the valve is fully closed. 0000146717 00000 n
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ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. 0000203812 00000 n
CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 2 0 obj The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 0
Procedure. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Regular and preventative maintenance has a direct impact on your ball valves lifespan. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Most gases are lethal in high concentrations. 0000006556 00000 n
0000027257 00000 n
For weld end valves, specify I.D. 0000191555 00000 n
}0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ b. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. If possible, operate the valve and determine its' condition. 0000111083 00000 n
.Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. 0000195164 00000 n
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And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. xref
Cameron's Portlethen offer Preservation/Storage Warehouse. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Ball Valves. 11 0 obj Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
EL>x.h%4&J;tp (cVHaIUF?24=! Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. /R0 gs !B<5> Our team can tell you the exact parts you need based on the application. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. 0000000016 00000 n
E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 0000205177 00000 n
Ball Valve sizes 14 in. 0000016040 00000 n
0000101509 00000 n
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Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000202949 00000 n
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The stem threads should be coated with a clean grease lubricant. 0000149989 00000 n
PTFE delta seal. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. > E W Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. /Root 65 0 R
Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. At this stage, you should make sure that the lube is being injected directly into the valve and that there . Why is Ball Valve Maintenance Important? ]g aKa
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+U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 48n3{? Some valve manufacturers install this type at the factory. /E 233495
IOM-CAM-BALL-T32. /O 66
Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Replace defective or damaged fittings. /E 234299
The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000203249 00000 n
0000005724 00000 n
It helps the valve to seat properly and perform as recommended by the manufacturer specifications. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m>
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Most of goods are exported to USA, Europe and Asia. 135 0 obj
View catalogue. 0000194067 00000 n
0000103119 00000 n
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Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. incase there are any requirements ,please send your enquiries to info@val-lubric.com. << /Length 5 0 R /Filter /FlateDecode >> >> Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. endobj
When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. A MUST when servicing manytypes of wellhead gate valves. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Cameron Valve and Process Systems support, Life Cycle Management for clients. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000001854 00000 n
0000198754 00000 n
Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted).
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